Synthesis of Diverse Degradable Polymers by Redox-Switchable Iron-Based Catalysis

Abstract

Chapter 1. Poly(lactic acid) (PLA) is a biodegradable polymer derived from renewable resources that has garnered much interest in recent years as an environmentally friendly substitute to conventional petroleum-derived engineering polymers. PLA has many applications in textiles, packaging, compostable consumables, and biomedical devices, as PLA displays excellent biocompatibility. This polymer is primarily produced from the ring-opening polymerization of lactide, a cyclic dimer of lactic acid. This introductory chapter highlights mechanistic features of this ring-opening polymerization reaction as well as metal-based catalysts that have been reported for lactide polymerization. In addition, switchable catalysis is an emerging field that has gained interest with polymer chemists for the potential of creating original polymer compositions and architectures. The utilization of redox-switchable catalysis to control lactide polymerization is discussed in this chapter. Chapter 2. Bis(imino)pyridine iron bis(alkoxide) complexes have been synthesized and utilized in the polymerization of (rac)-lactide. The activities of the catalysts were particularly sensitive to the identity of the initiating alkoxide with more electron-donating alkoxides resulting in faster polymerization rates. The reaction displayed characteristics of a living polymerization with production of polymers that exhibited low molecular weight distributions, linear relationships between molecular weight and conversion, and polymer growth observed for up to fifteen sequential additions of lactide monomer to the polymerization reaction. Mechanistic experiments revealed that iron bis(aryloxide) catalysts initiate polymerization with one alkoxide ligand, while iron bis(alkylalkoxide) catalysts initiate polymerization with both alkoxide ligands. Oxidation of an iron(II) catalyst precursor lead to a cationic iron(III) bis(alkoxide) complex that was completely inactive towards lactide polymerization. When redox reactions were carried out during lactide polymerization, catalysis could be switched off and turned back on upon oxidation and reduction of the iron catalyst, respectively. In addition, preliminary investigations of copolymerization reactions of lactide with ethylene are reported. Chapter 3. A cationic iron(III) complex is active for the polymerization of various epoxides, whereas the analogous neutral iron(II) complex is inactive. Cyclohexene oxide polymerization could be "switched off" upon in situ reduction of the Fe(III) complex and “switched on” upon in situ oxidation, which is orthogonal to what was observed previously for lactide polymerization. Conducting copolymerization reactions in the presence of both monomers resulted in block copolymers whose identity can be controlled by the oxidation state of the complex: selective lactide polymerization was observed in the iron(II) oxidation state and selective epoxide polymerization was observed in the iron(III) oxidation state. Evidence for the formation of block copolymers was obtained from solubility differences, GPC, and DOSY-NMR studies.  Chapter 4. Formally iron(I) bis(imino)pyridine monoalkoxide complexes were synthesized through protonolysis of a bis(imino)pyridine iron alkyl species with p-methoxyphenol or neopentyl alcohol. The resulting complexes were characterized by X-ray crystallography, 1H NMR, EPR, and Mössbauer spectroscopy, and preliminary characterization of the electronic structure of these complexes is discussed. These iron complexes were found to be highly active catalysts for the polymerization of various cyclic esters and carbonates, with the iron mono(neopentoxide) complex being much more active and giving more narrow molecular weight distributions than the mono(aryloxide) complex. The bis(imino)pyridine iron neopentoxide complex was highly active in particular for the polymerization of ε-caprolactone (CL), giving full conversion within 10 minutes at room temperature in toluene, making it one of the most active iron complexes reported for this transformation ([Fe]:[CL] = 1:2000). Comparison of the polymerization activity of these iron mono(alkoxide) complexes with the analogous iron(II) bis(alkoxide) complexes is reported.