Using Lattice Engineering and Porous Materials Gating to Control Activity and Stability in Heterogeneous Catalysis

Abstract

Heterogeneous catalysis is a critical field for chemical industry processes, energy applications, and transportation, to name a few. In all avenues, control over the activity and selectivity towards specific products are of extreme importance. Generally, two separate methods can be utilized for controlling the active surface areas; a below and above the surface approach. In this dissertation, both approaches will be addressed, first starting with controlling the active sites from a below approach and moving towards control through sieving and gating effects above the surface. For the first part half, the control of the product selectivity is controlled by finely tuning the atomic structures of nanoparticle catalysts, mainly Au-Pd, Pd-Ni-Pt, and Pd Ni3Pt octahedral and cubic nanoparticle catalysts. Through these shaped core-shell, occasionally referred to as core@shell, particles the shape is maintained in order to expose and study certain crystal facets in order to obtain a more open or closed series of active sites. With the core shell particles, the interior core particle (Au and Pd) is used for the overall shape but also to expansively/compressively strain the outer shell layer. By straining the surface, the surface electronic structure is altered, by raising or lowering the d-band structure, allowing for reactants to adsorb more or less strongly as well as adsorb on different surface sites. For the below the surface projects, the synthesized nanoparticle catalyst are used for electrochemical oxidation reactions, such as ethanol and methanol oxidation, in order to study the effect of the core and shell layers on initial activity, metal migration during cycling, as well as particle stability and activity using different crystal structures. In particular, the use of core shell, alloyed, and intermetallic (ordered alloys) particles are studied in more detail. In the second half of this dissertation, control of the selectivity will be explored from the top down approach; in particular the use of metal organic framework (MOF) will be utilized. MOF, with its inherent size selective properties due to caging effects from the chosen linkers and nodes, is used to coat the surface of catalysts for gas, liquid, and electrochemical catalysis. By using nanoparticle catalyst, the use of MOF, more explicitly the robust zirconium based UiO-66, as a crystalline capping agent is first explored. By incorporating both the nanoparticle and UiO-66 amino functionalized precursors in the synthesis, the nanoparticles are formed first and followed by coating in UiO-66-NH2, where the amino group acts as an anchor, completely coating the particles. The full coating is tested through size selective alkene hydrogenations with the NP surface further tested by liquid phase selective aldehyde hydrogenations; the UiO-66-NH2 pores help to guide the reactant molecule in a particular orientation for the carbonyl to interact rather than the unsaturated C=C bond. This approach is taken for more complex hybrid structures for electrochemical proton exchange membrane fuel cell (PEMFC) conditions. Through the gating effects, the UiO-66 blocks the Pt surface active sites from poisonous sulfonate groups off of the ionomer membrane while simultaneously preventing aggregation and leaching of Pt atoms during electrochemical working conditions.